Petrobras UN-BA

Automation of the Carmo, Rio Taquipe, and Almeida/EIA Oil Collection Units

The new automation system for Petrobras UN-BA was developed to perform data acquisition and integrated control of the operational processes of the collection stations.

The automation system upgrade is designed to improve data acquisition and process control at the Collection Stations, covering key elements such as waste boxes, production tanks, boilers, separators, treaters, transfer pumps, and, in the case of Almeida, water injection systems.

With this modernization, the system delivers greater control precision, real-time monitoring, improved operational efficiency, and reduced failures, ensuring enhanced safety, productivity, and sustainability in operations.

Integrated Systems with Distributed Control

Each Petrobras UN-BA collection station features a robust, secure control architecture comprised of two Altus PLCs—one dedicated to process control and the other to communications. Both devices are interconnected via the Alnet II network, forming an integrated system with the PLCs installed at the treaters, thereby ensuring synchronization and efficient data exchange between units.

The process PLC oversees system control and interlocking, and communicates via MODBUS protocol with a local HMI, located on the panel door, which manages pump and valve commands, monitors alarms with historical data, and tracks analog variables like pressure and levels. Inputs and outputs are managed through Ponto Series buses, acting as slaves on the PROFIBUS network via the Altus AL-3406 Interface (PROFIBUS Master) located in the Process PLC.

The communications PLC interfaces with level meters and satellite wells. In addition to these connections, it links to the Operations Center via two networks—Ethernet and Alnet I over radio modem—with the latter used only if the Ethernet connection fails.

This structure provides high availability, reliability, and efficient control, meeting Petrobras’s requirements with a modern, secure, and integrated solution ideal for critical operational environments.
Manutenção preditiva

Predictive maintenance

With consolidated and centralized information, the system allows real-time monitoring of the status of assets, identifying failures before they occur and enabling interventions with more solutions, reducing unexpected downtime and improving resources, increasing equipment lifespan and operational efficiency.

Controle otimizado

Optimized control

It allows for more efficient management planning and detailed control of operations carried out in the plant, integrating real-time field data with strategic information, ensuring greater traceability and compliance in operations.

Redução de custos

Cost Efficiency

With automated process control, it is possible to reduce the need for operators per shift, optimizing the use of labor and reducing direct operating costs, maintaining the quality and reliability of the system even with reduced teams.

Diagnóstico rápido

Rapid diagnosis

It allows for easy identification of equipment and the precise location of faults or anomalies in the system, speeding up the response of the maintenance team and reducing downtime, increasing asset availability.

Sistema de supervisão remota via Central de Operações

Remote Supervision System through the Operations Center

The system developed for the Operations Center enables operators to monitor all subsystems and assess the entire process in real time. They can intervene at any moment, taking direct control of various pieces of equipment, notifying stations of any events, and adjusting control set points by interacting with icons and configured interfaces on the screens.

Equipamentos utilizados para desenvolvimento da solução

Equipment Deployed for Solution Implementation

- AL-2003 programmable controllers with Ponto Series
- Ethernet Network Interface (AL-3405 module)
- Profibus-DP Network Master Interface (AL-3406 module)
- Local Human-Machine Interface (Cimrex 90)
- Training in programming and maintenance of programmable controllers
- Application Development – Ladder and Local HMI software
- System testing on platform
- Start-up and assisted operation